Aviation
Challenge:
The Chicago O'Hare International Airport was in need of a new stormwater solution for their massive parking garage with over 1,700 parking spaces.
Solution:
Excel was able to supply an NV2 NoVault™ pump station enclosure to fulfil the needs of the airport. During the process, an HDPE solution was suggested to address the issue while also increasing safety and decreasing long-term maintenance and operation costs. This system was delivered and installed within four days of shipment.
Pump Station Details:
HDPE Wet Well with Reinforced Base, Duplex Control Panel & Generator System, BARNES Submersible SITHE Chopper Pumps, Above-Ground Valve & Controls Enclosure, Ductile Piping
EngineerMilhouse is a multidisciplinary company providing engineering, construction, and development services to improve communities. They focus on delivering innovative solutions to complex challenges while making a positive impact. Their culture is driven by diversity, integrity, safety, and high-quality work. |
|
|
|
ContractorReyes Group is a construction company specializing in general and specialized contracting for infrastructure, new builds, and complex renovations. They prioritize safety, quality, integrity, and skilled craftsmanship, with a strong focus on delivering projects on time and within budget. Their approach emphasizes preventing issues upfront while consistently meeting or exceeding client expectations. |
Pump Station End UserChicago O’Hare International Airport is a major global hub connecting millions of passengers to domestic and international destinations. It handles a high volume of flights and travelers while supporting critical transportation and economic activity. The airport continues to upgrade its infrastructure to improve capacity, safety, and the overall travel experience. |
The Challenge:
Excel Fluid Group was brought in to support stormwater management for the new Terminal 5 garage at the airport. As an expansion for the former Lot D, the project significantly increased on-site parking capacity, requiring a system designed to manage higher peak runoff rates during storm events.
The Solution:
During design, Excel suggested an approach with an HDPE Wet Well with an NV2 configuration to improve long-term durability while reducing the system footprint and lifecycle costs. The airport and Reyes Group approved this approach, and EFG moved forward with manufacturing. Working alongside Milhouse (A recipient of our 2025 Peak Flow Award for Best Pump Station Design), the resulting system was designed to handle over 600,000 GPD at peak capacity. The system is designed to manage runoff, including stormwater and oils from surrounding airport surfaces.
Once fabrication was complete, the pump station shipped on September 30, 2024, and was installed just four days later. This quick turnaround from loading dock to startup-ready significantly simplified coordination for the contractor.